S-4000 Axial Insertion Machine
High-Speed Axial Insertion. Zero Human Error. Maximum ROI.
Replace manual workcells
Typical impact: output equivalent to 4–6 operators depending on mix.
Clinching consistency
Uniform lead forming supports IPC-aligned solder quality downstream.
Inline-ready
Loader integration keeps boards moving and improves OEE.
Rotate, Zoom, and Inspect the Feeder & Insertion Head Mechanisms.
See how automated axial insertion replaces slow, error-prone manual processes and stabilizes output shift after shift.
High-Speed Axial Insertion Overview
Throughput designed to keep THT aligned with SMT takt time.
Precision Mechanical Operation
Stable feeding + controlled insertion for repeatable lead placement.
PCB Loader Integration
Inline flow reduces handling time and prevents WIP accumulation.
Continuous Production Run
Designed for uptime: fewer stops, more predictable output per shift.
Manual insertion of resistors and diodes is slow and inconsistent. The S-4000 turns it into a controlled process that scales.
High-speed insertion and stable cycle times reduce manual staffing pressure. Many factories use automation to replace the output of 4–6 operators (dependent on component mix and takt time).
Business impact: more boards/day, lower labor cost per board, and fewer overtime-driven surprises.
Robust clinching and controlled insertion help standardize lead forming and retention—supporting stable soldering outcomes aligned with IPC-A-610 expectations.
Business impact: fewer escapes, lower rework, and cleaner QA reporting.
Recipe-driven programs and integration-ready design make it easier to connect axial insertion into an inline cell with loaders, conveyors, and tracking workflows.
Business impact: faster changeovers, fewer setup errors, and better planning based on predictable cycle time.
Share your PCB drawing + axial BOM for a confirmed configuration.
| Item | Typical Range / Capability | Production value |
|---|---|---|
| Insertion throughput | Up to ~20,000 components/hour (program & part dependent) | Moves axial insertion from manual bottleneck to predictable takt time. |
| Component format | Axial taped components (resistors, diodes, similar) | Standardized feeding reduces missed insertions and handling damage. |
| Lead forming / clinching | Automatic lead cut & clinch (config dependent) | Improves retention for wave/selective solder stability. |
| PCB size support | Approx. up to ~450×350 mm (confirm per configuration) | Supports typical EMS panels while staying inline-ready. |
| Inline integration | Loader/inloader options, conveyor-ready interfaces | Reduces handling time and WIP—higher OEE. |
| Utilities | AC 220V (typical), compressed air ~0.5–0.7 MPa (typical) | Easy to deploy in standard EMS factory environments. |
Review machine configurations and line concepts for axial + radial automation cells.
Download technical documents to speed up internal evaluation and purchasing decisions.
Send your PCB size range, axial component list (resistors/diodes), and output target. We’ll recommend a practical configuration for feeders, clinching setup, and loader integration to eliminate the THT bottleneck.
Fastest evaluation checklist
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