High-Speed Axial Insertion. Zero Human Error. Maximum ROI. Transform your manual THT bottleneck into an automated precision assembly line.
Rotate, Zoom, and Inspect the Feeder & Insertion Head Mechanisms. Experience the precision engineering that powers smart THT automation.
From high-speed insertion to seamless PCB loading, witness the precision and reliability that makes the S-4000 the choice of leading EMS manufacturers.
Manual insertion of axial components is slow, inconsistent, and labor-intensive. The S-4000 transforms your THT line into a competitive advantage.
One S-4000 delivers 20,000+ components per hour with consistent precision. That's the equivalent output of an entire manual insertion team, running 24/7 without breaks or quality drift.
Every component is inserted and clinched with repeatable force and geometry. Achieve zero defect rates in lead formation, eliminating rework and ensuring your boards pass inspection every time.
Built-in SMEMA communication, optional MES connectivity, and real-time production data logging. Integrate seamlessly with your existing SMT line and factory control systems.
Robust construction, precision components, and intelligent design - explore the S-4000 from every angle.
| Parameter | Specification |
|---|---|
| Insertion Speed | Up to 20,000 CPH (Components Per Hour) |
| PCB Size Range | 50×50mm ~ 460×460mm (Customizable) |
| Component Body Length | 3.0mm ~ 20.0mm |
| Component Body Diameter | 1.6mm ~ 6.0mm |
| Lead Pitch | 10.0mm ~ 25.0mm (2.5mm Step) |
| Insertion Accuracy | ±0.1mm |
| Clinching Type | Full Clinch / Half Clinch (IPC-A-610 Compliant) |
| Feeder Capacity | Up to 60 Feeders (Expandable) |
| Power Supply | AC 220V / 50-60Hz / Single Phase |
| Air Supply | 0.5~0.7 MPa / 150 L/min |
| Machine Dimensions | 1,200mm (L) × 1,450mm (W) × 1,500mm (H) |
| Weight | Approx. 850 kg |
Access detailed documentation, specifications, and ROI analysis to support your automation decision.
Get a customized quote based on your production requirements, PCB complexity, and component mix. Our engineers are ready to help you build the optimal configuration.