S-3000 Radial Insertion Machine
The Smart Path from Manual Labor to Precision Automation.
Consistent Output
Repeatable insertion quality aligned to IPC expectations.
Higher Throughput
Keep pace with SMT and reduce THT bottlenecks.
Lower Unit Cost
Cut labor reliance and stabilize cost per board.
Manual insertion works until volume, variation, and quality targets increase. The S-3000 upgrades your through-hole assembly from “operator-dependent” to “process-controlled”: stable cycles, predictable output, and measurable uptime.
What changes when you automate radial insertion?
Convert radial insertion from a manual bottleneck into a predictable, scalable station—so THT stops delaying SMT output.
Consistent insertion depth and lead handling helps reduce soldering variability and supports stricter customer acceptance criteria.
Designed for production stability: reliable feeding, controlled motion, and inline-ready integration to keep boards flowing.
Reduce labor dependence, cut rework, and stabilize output—improving margins even when hiring is hard.
Interact with the S-3000: Rotate and Zoom to Explore Engineering Precision.
Real operation footage that shows speed, stability, and how automation replaces manual insertion variability.
Machine Overview
Layout, workflow, and what changes when you automate radial insertion.
Detailed Operation
Step-by-step insertion sequence for repeatable results.
High-Speed Insertion
Cycle stability that helps double throughput versus manual handling.
Insertion Mechanism
Controlled motion for consistent lead handling and insertion depth.
Inline Production Line
Material flow and in-line readiness for higher OEE.
Close-Up Detail
See component handling up close for quality-critical assemblies.
Examine configurations, feeder layouts, and inline loader integration for your factory floor.
Specs that translate into predictable throughput, stable quality, and easier integration into smart EMS lines.
| Item | Typical Range / Capability | Why it matters on your line |
|---|---|---|
| Insertion throughput | Up to ~18,000 components/hour (program & part dependent) | Helps remove manual bottlenecks and keep THT aligned with SMT output. |
| Component format | Radial taped components (common capacitor/resistor packages) | Standardizes handling to reduce missed/tilted insertions and rework. |
| Lead pitch / span | Typical compatibility ~2.5–10 mm pitch (confirm with your BOM) | Supports the parts that dominate radial THT content in EMS builds. |
| PCB size (inline capable) | Approx. min 50×50 mm / max up to ~450×350 mm | Accommodates prototypes through volume panels without constant workarounds. |
| PCB thickness | ~0.8–3.2 mm (typical) | Stable board handling reduces jams and protects copper/holes. |
| Placement repeatability | Typically within ±0.1 mm (application dependent) | More consistent solder results and fewer downstream quality escapes. |
| Feeder capacity | Configurable (commonly 5–12 feeders; 10-feeder setups available) | Supports common BOM mixes while minimizing feeder swaps and downtime. |
| Inline material handling | Loader/inloader options, conveyor-ready integration | Improves flow and reduces operator touchpoints per board. |
| Utilities | AC 220V (typical), compressed air ~0.5–0.7 MPa (typical) | Straightforward factory integration for EMS production floors. |
| Smart factory readiness | Recipe-driven programs; integration options for line tracking (project-based) | Enables consistent setup, traceable operation, and more predictable production planning. |
Automation ROI is usually driven by three levers: labor reduction, rework reduction, and throughput gain. The S-3000 is built to convert “operator skill” into “repeatable process.”
Where you typically save
Need a fast internal justification?
Download a ready-to-share comparison on manual vs automated insertion.
Estimate payback from labor savings only (conservative). For a full model, request a custom ROI estimate.
Estimated results
Monthly labor savings
$0
Payback (months)
—
This is conservative: it excludes rework reduction, scrap avoidance, and throughput gains.
Tip: For accurate ROI, share your insertion count/board, takt time targets, and defect/rework rate.
Tell us your PCB size range, radial components list, and target output. We’ll recommend a configuration (feeders, loader/inloader, inline setup) and a practical path from manual to automated THT.
What to include for fastest turnaround
Fill in the form and we’ll reply with configuration guidance and next steps.
