A complete automated SMT production line for 1.2-meter LED tube manufacturing — from SMD component Pick and Place through Reflow Oven soldering to final aging test. Designed for high yield, low defect rates, and zero LED damage.
LED lighting manufacturers face unique challenges — fragile SMD components, high CPH demand, and zero-defect expectations.
Solid-state lighting requires high-speed, accurate placement of thousands of LEDs per shift.
Mis-pick of LED chips from carrier tape pockets directly impacts yield and downstream rework cost.
PCB Assembly for long 1.2M tubes demands precise component placement across a large board format.
Smart EMS factories need a cost-effective line alternative to expensive Japanese brands.
From component reels to a fully tested 1.2M LED tube — fully automated, end-to-end.
LED chips and SMD components are loaded into tape-and-reel feeders. Mis-pick prevention starts here — proper pocket alignment is critical to downstream yield.
Off-line LED Pick and Place machine with 6 heads moves along the 1.2M tube. Sub-pixel accuracy places LED chips precisely on the PCB, with screw-ball drive for smooth, reliable motion.
The PCB is transported smoothly from the Pick and Place machine into the Reflow Oven. Stable, vibration-free transfer protects placed components.
The Reflow Oven uses 8 temperature zones to melt solder paste and form reliable solder joints. Three LED-1206TS units run in parallel for high throughput on long-format tubes.
Two conveyor belt assembly lines support processing, electrical testing, and visual inspection between soldering and final aging.
The 12-meter aging line powers every LED tube to verify brightness, color consistency, and lifetime stability. Only tubes passing the burn-in test move forward to packaging.
Complete bill of materials for a turnkey LED Tube 1.2M SMT line from Southern Machinery.
| Model | Qty | Function | Key Spec |
|---|---|---|---|
| LD-P808AL | 1 set | Off-line LED Pick and Place machine — picks LED chips and places them on PCB accurately | 6 heads, screw-ball drive |
| LED-1206TS | 3 sets | Reflow Oven — melts solder paste at high temperature to fix components on PCB | 8 zones, large-format |
| RF-8810 | 1 set | Uploading conveyor — transports PCB from Pick and Place into Reflow Oven | Oven infeed |
| LD-330CR | 2 sets | Conveyor Belt Assembly Line — processing, testing, and inspection stations | Inline conveyor |
| LD-330C | 12M | LED Aging Line — verifies power and brightness to ensure product quality | 12-meter burn-in |
Shenzhen manufacturing DNA meets global EMS support — engineered for ROI.
Direct-from-factory pricing — 30% to 50% CapEx savings compared to Japanese SMT brands, with no compromise on quality.
From Feeder, Nozzle, Pick and Place, Reflow Oven, Wave Soldering, AOI to SPI — every link of the PCBA process under one roof.
Trusted by 50+ countries since 2011. Remote video inspection, on-site installation guidance, and fast spare-parts dispatch.
Send us your PCB size, monthly volume, and product mix — we deliver a tailored SMT line layout and ROI calculation within 24 hours.
All equipment ships with CE certification and passes pre-shipment testing. 2-hour inquiry response, same-day quotation.
Lines integrate with MES, barcode scanning, and traceability systems for smart factory compliance.
Tell us your monthly output, PCB size, and component mix. Our sales engineers will deliver a custom line layout + ROI model within 24 hours.