šŸ“ Shenzhen, China Ā· Smart PCB Assembly Automation Since 2011
šŸ“§ jasonwu@smthelp.com Ā· šŸ“± WhatsApp +86 136 0256 2576
PCB Board Handling System Ā· Catalog 2023

Plug-and-Play PCB Board Handling Equipments for Smart EMS Lines

Magazine loaders, unloaders, NG/OK dual unloaders, vacuum loaders, conveyors, shuttles, buffers, flippers and turn conveyors — engineered in Shenzhen to link your SMT, THT and wave-soldering line into one continuous, low-labor, SMEMA-ready flow.

15+
Standard BHS models in Catalog 2023
237+
Global EMS customers since 2011
CE Ā· RoHS
Loader Ā· Unloader Ā· Conveyor Ā· Buffer reports on file

Specs sourced from Southern Machinery PCB Board Handling Equipment Catalog 2023. Custom widths, pitches, lengths and SMEMA / Ethernet / AGV options on request.

Southern Machinery PCB Board Handling line — loader, conveyor, mounter, buffer, unloader
Why automate board handling

From manual PCB transfer to a continuous, hands-free SMT/THT line

Manual loading, hand-to-hand panel transfer, mis-orientation and NG mix-ups silently steal capacity from EMS factories. Southern Machinery BHS solves the seven most common pain points with one modular, SMEMA-compatible toolkit.

PainSolution

Operators feeding boards by hand

Replace manual loading with SLD250/330/390 magazine loaders or SLC0W/330W/460W bare-board destackers — 6 sec load cycle, 30 sec magazine exchange, full-cover guarding.

PainSolution

NG and OK boards mixed in one stack

SBH250/330/390/460 NG-OK dual unloaders and SNL390 NG/OK separator route reject boards into a dedicated 10-slot magazine while OK boards keep flowing — no stop-line, no rework confusion.

PainSolution

Long-board lines with no real estate

SVL330 vacuum loader handles 1.5 m LED long boards. SPD330/460 shuttle conveyors compensate distance between machines without rebuilding the line.

PainSolution

Reflow / wave bottlenecks

SBM390 buffer stocker (20 slots, FIFO/LIFO/Go-thru) absorbs upstream-downstream speed mismatch; SBF460 / Sub460 conveyors handle wave-solder input/output without warping.

PainSolution

Double-sided boards needing flip

SBI460 / S-K390 PCB inverters flip panels for second-side processing while keeping SMEMA hand-off so AOI and reflow stages stay synchronized.

PainSolution

L-shaped or U-shaped factory layouts

SCN330 turn conveyor changes flow direction; SAC460 telescopic gate conveyor opens an automatic passage so workers and AGVs cross the line without breaking SMEMA.

Product family

One catalog, every link in your PCB line

Mix and match below to build a fully SMEMA-linked board-handling chain — from bare-board feeding through wave-solder output to NG/OK sorting.

SLD-series PCB magazine loader

Magazine Loaders

SLD250 Ā· SLD330 Ā· SLD390 Ā· SLD460A Ā· SLD460B

Servo-driven elevator, 6 sec load cycle, 30 sec magazine exchange, 9-inch HMI, LED tower light, 920 ±20 mm transmission height. Auto width adjust 50–460 mm.

SUL / SULD PCB magazine unloader

Magazine Unloaders

SUL330 Ā· SULD250 Ā· SULD330 Ā· SULD390 Ā· SULD460A/B

Twin to the loaders for end-of-line stacking. 6 sec unload, ESD-safe, optional safety light curtain, Ethernet, AGV communication.

SBH NG OK dual unloader

NG/OK Dual Unloaders

SBH250 Ā· SBH330 Ā· SBH390 Ā· SBH460 Ā· SNL390

50 OK slots + 10 NG slots, shuttle car routing per AOI/SPI signal, pitch 10/20/30/40 mm. End-of-AOI sorting without operator touch.

SVL 1.5m LED vacuum loader

Vacuum / Bare-Board Loaders

SVL250 Ā· SVL330 (1.5 m LED) Ā· SLC0W-B Ā· SLC330W-B Ā· SLC460W-B

Vacuum-suction or destacker styles for thin (down to 0.4 mm) and long PCBs, including LED long boards up to 1.5 m. 5–8 sec cycle, max 20 kg load.

S-460D inline PCB conveyor

Inline Conveyors

S-350C/D Ā· S-460C/D Ā· S-350E/460E Ā· SH-407D Ā· S-460CV

0.5 m / 1 m / 1.5 m lengths, 350 or 460 mm width, with or without inspection lighting. ESD flat belt, SMEMA, optional cooling fan and scan bracket.

SPD shuttle conveyor

Shuttle / Translation

SPD330 Ā· SPD460 Ā· S-SC460

Shuttle/translation conveyor compensates inter-machine distance, dual-cart option for long-distance, 10 sec cycle.

SBM magazine buffer stocker

Buffer Stockers

SBM390 Ā· S-460 Buffer Ā· S-390KGBF NG/OK Buffer

20-slot, 25 mm clearance, FIFO / LIFO / NG-OK / Go-thru modes. Smooths the speed gap between SMT, AOI, reflow and packing.

SBI460 PCB flipper / inverter

Flippers (PCB Inverters)

SBI460 Ā· S-K390 Ā· S-460FLP

Pass-through or flipping mode selectable, 20 sec cycle, supports double-sided assembly without manual turnover.

SAC460 telescopic gate conveyor

Turn / Telescopic Gate / Wave

SCN330 Ā· S-TC460 Ā· SAC460 Ā· SBF460 Ā· Sub460

90° / 180° turn conveyors, lifting telescopic gate (20 sec cycle, 600 mm gateway), and dedicated wave-solder input/output conveyors.

Engineering features

Built for 24/7 EMS production lines

Every BHS module shares the same control DNA — PLC + 9-inch HMI + servo width adjustment + SMEMA — so any combination links cleanly with your existing SMT/THT line.

Servo width adjustment

Lead-screw + servo motor for parallel rail change-over. Auto width adjust from 50 to 460 mm without spanners.

Standard SMEMA + optional Ethernet

Plug into Yamaha, FUJI, JUKI, Panasonic, ASM-Siemens lines. Ethernet, AGV communication and MES interface optional.

Full protective cover

Transparent vision cover + LED tower light. Optional safety light curtain for CE-grade operator safety.

6 sec load Ā· 30 sec magazine swap

Loaders/unloaders deliver 6-second board cycles and 30-second magazine exchange — sized to keep up with your fastest mounter.

FIFO / LIFO / NG-OK / Go-thru buffer modes

SBM390 buffer programmable for any work-in-process strategy — including reject-only NG/OK buffering between AOI and rework.

ESD-safe everywhere

ESD flat belts, ESD frame, optional ESD top cover. Compatible with Class-A clean rooms and high-mix LED, automotive, medical PCBA factories.

0.4–3 mm PCB thickness

Handles thin LED FR4, ceramic, flex-rigid and 1.5 m long boards. Bottom component clearance 30 mm or specified.

Configurable rails & length

Single rail 350/460 mm, dual rail 250/350 mm, 0.5 m / 1 m / 1.5 m lengths, with or without inspection lighting and cooling fan.

One operator, four machines

Catalog-grade automation: a single line operator can supervise four BHS units thanks to standard 9-inch HMI and tower-light alarms.

6 sec
Standard load / unload cycle (catalog SLD & SULD series)
920 ±20 mm
Universal transmission height — line-to-line compatible
50 + 10
SBH NG/OK dual-unloader: 50 OK slots + 10 NG slots
≤ 6 mo*
Typical labor-saving payback for a fully linked SMT/THT BHS line

* Indicative range from Southern Machinery sales playbook; final ROI validated case-by-case with your headcount, shift pattern and PCB mix.

Selected specifications

Catalog 2023 reference data

Representative specs from the most-quoted BHS modules. Full spec table per model — including dimensions, weight and accessory list — is available in Southern Machinery PCB Board Handling Equipment Catalog 2023.

SLD390 Magazine Loader / SULD390 Unloader

PCB max sizeL530 Ɨ W390 mm (SLD390)
PCB thickness0.4 – 3 mm
PCB clearance10 mm
Load / Unload time6 sec
Magazine exchange30 sec
Working height920 ± 20 mm (custom on request)
Magazine sizeL535 Ɨ W460 Ɨ H565 mm
Power / Air220 V Ā· 0.4 – 0.6 MPa
Standard signalsSMEMA Ā· 9-inch HMI Ā· LED tower light

SBH390 NG / OK Dual Unloader

PCB size(50 Ɨ 50) – (530 Ɨ 390) mm
OK magazine level50 slots
NG magazine level10 slots
Pitch selection10 / 20 / 30 / 40 mm
Load timeā‰ˆ 6 sec
Magazine exchangeā‰ˆ 30 sec
Transmission height920 ± 20 mm
Power / Air100 – 230 V (on request) Ā· 4 – 6 bar

SBM390 Buffer Stocker

Width adjustment50 – 460 mm
PCB clearance / Capacity25 mm Ā· 20 slots
PCB thickness0.4 – 3 mm
Cycle timeā‰ˆ 12 sec
ModesFIFO Ā· LIFO Ā· NG/OK Ā· Go-thru
Working height920 ± 20 mm
Power consumption800 W
FootprintL800 Ɨ W1250 Ɨ H1650 mm

SPD460 Shuttle / S-460 Conveyor / SCN330 Turn / SAC460 Telescopic Gate

Conveyor lengths0.5 m / 1 m / 1.5 m (S-350/460 CĀ·DĀ·E)
Single-rail PCB widthup to 350 mm or 460 mm
Dual-rail PCB widthup to 250 mm or 350 mm
Belt speed0.5 – 20 m/min adjustable
SAC460 gate cycleā‰ˆ 20 sec, 600 mm gateway
SCN330 turn cycleā‰ˆ 12 sec turn / ā‰ˆ 8 sec go-thru
SBI460 / S-K390 flipperPass-through or flip mode, ā‰ˆ 20 sec cycle
BeltESD round / flat belt, easy replacement

Full per-model dimensions, weight and 3D PDF drawings available on request — specs subject to final technical confirmation per project.

Line compatibility

SMEMA-ready Ā· drop-in to any major SMT brand

Hand-shake tested with the world's leading mounters, AOIs, printers and reflow ovens. Retrofit packages available for legacy UIC, JUKI and IM lines.

Yamaha FUJI JUKI Panasonic Universal Instruments ASM Ā· Siemens Samsung SMT / THT mixed lines Wave-soldering input Ā· output LED long-board (1.5 m) UIC AI retrofit JUKI line retrofit AGV / MES integration
Working videos

See the BHS line in motion

From the Southern Machinery YouTube channel /c/Smthelping. For full-resolution local mp4/m4v files, request a download link from jasonwu@smthelp.com.

Tip: search "Southern Machinery Auto Insertion" on YouTube for the full BHS playlist including loader, unloader, conveyor, shuttle, buffer and flipper.

Included service

From layout drawing to spare parts — one partner

Free SMT/THT line layout

We map your factory floor and recommend the right BHS chain — loader, conveyor, shuttle, buffer, flipper, unloader.

Installation & training

Engineers onsite or remote for commissioning, SMEMA hand-off testing and operator training on the 9-inch HMI.

1-day spare parts dispatch

Belt, sensor, magazine, servo and HMI parts shipped from Shenzhen — typical dispatch within 1 working day.

12-month warranty + worldwide support

237+ EMS customers across SE Asia, South Asia, Middle East, Mexico and Eastern Europe. CE & RoHS reports on file.

FAQ

Frequently asked by EMS engineers

Which BHS modules do I actually need to automate one SMT line?

A typical fully-linked SMT line uses: 1Ɨ magazine loader (e.g. SLD390) at the line front → printer → mounter → reflow → 1Ɨ SBM390 buffer → AOI → 1Ɨ SBH390 NG/OK dual unloader at the line end, plus inline S-460D conveyors and an SCN330 turn or SAC460 telescopic gate where the floor layout requires it. We provide a free line drawing based on your machine list.

Are these BHS units SMEMA-compatible with our existing JUKI / Yamaha / FUJI machines?

Yes. Standard SMEMA hand-shake is built in on every Southern Machinery BHS unit. Optional Ethernet, AGV communication and MES interface are available. We have specific retrofit packages for legacy UIC AI lines and JUKI lines — see BHS Retrofit UIC.pdf and the JUKI sales-meeting deck.

Can the conveyors and loaders handle 1.5 m LED long boards?

Yes. The SVL330 vacuum loader is purpose-built for 1.5 m LED long boards, and the conveyor "E" series (S-350E / S-460E with optional inspection light) provides 1.5 m sections so you can build a long-board line end-to-end without third-party parts.

What CE / RoHS documents can you send during tendering?

We have full CE certification reports on file for: PCB Loader, PCB Unloader, PCB Conveyor & Buffer, and the general PCB Board Handling Machine category, plus the matching RoHS reports. Reports are issued by accredited third-party labs and can be sent as full PDF attachments alongside our quotation.

How fast is the buffer SBM390 and can it run NG/OK separation?

SBM390 has 20 slots at 25 mm clearance, ~12 sec cycle, and supports four programmable modes — FIFO, LIFO, NG/OK and Go-thru. The dedicated NG/OK Buffer Machine S-390KGBF can additionally store up to 20 NG boards from SPI/AOI for false-call inspection.

How is the NG/OK dual unloader different from a normal unloader?

SBH-series dual unloaders use a shuttle car to route boards into 50 OK slots or 10 NG slots based on the AOI signal, with pitch selectable at 10 / 20 / 30 / 40 mm. A normal unloader (SUL / SULD) just stacks every board into one magazine — fine for end-of-line packing, not for inline rework.

Can I retrofit a legacy UIC, JUKI or older AI line with your BHS?

Yes — that is exactly what we built the BHS retrofit packages for. Typical retrofit replaces the manual loading station with SLD / SLC, links the AI machine into a 920 mm transmission-height conveyor chain, and adds a buffer + NG/OK unloader at the back end. Layout, mechanical interface drawing and bill of material can be quoted within one week.

What is the lead time and do you support installation overseas?

Lead time, price and onsite-installation scope vary by configuration — please request a written quotation from jasonwu@smthelp.com with your line drawing or machine list. Final lead time and ROI figures are confirmed case by case.

Talk to a Southern Machinery sales engineer

Send us your line drawing — we'll come back with a BHS layout & quote

Email Jason directly with your factory layout, machine list and PCB sizes, or ping us on WhatsApp for a same-day reply.

šŸ“§ Email for Quote šŸ’¬ WhatsApp Jason

šŸ“§ jasonwu@smthelp.com Ā· šŸ“± +86 13602562576 Ā· 🌐 www.smthelp.com Ā· šŸ­ Xixiang, Bao'an District, Shenzhen, China