Sequence and insert tape-packed radial components — capacitors, transistors, LEDs, fuses, key switches — at 12,000 CPH with 1000 ppm reliability. Built for high-mix EMS factories that need to retire manual radial insertion lines without paying OEM list price.
The animation below simulates the complete pick–verify–insert–clinch cycle: component pickup from tape feeder, vision polarity check, servo-driven insertion at 0°–360°, and programmable clinch.
Hand-loading capacitors, LEDs, transistors and fuses one-by-one is slow, error-prone, and impossible to scale. The S3010A turns radial insertion into a programmable, repeatable, lights-out process.
12,000 CPH steady throughput on capacitors, transistors, LEDs, key switches, fuses and connectors — replacing 8–10 manual insertion stations.
Component value and polarity verification before insertion via vision system — wrong parts are rejected, not soldered.
Single, dual, triple and quad-span tooling — 2.5 / 5.0 / 7.5 / 10.0 mm spans inserted at the same time.
Camera-vision teaching makes a new PCB program in ~5 minutes from a Gerber-format Excel file via USB.
Compatible with UIC insertion heads, cut/clinch base, CTA, carrier clips and feeders. Shenzhen-built, 1-day spare-parts dispatch.
Multiple clinch options with programmable height — protect SM components co-located on the board.
Every detail sourced from a hardened THT platform — Fuji servo drives, 1.5 kW head motor, precision X–Y table, vision verification, and cell-friendly auto board handling.
Servo-driven insertion head + 400W X–Y table delivers 12,000 components per hour at 1000 ppm reliability.
1.5 kW head-driven motor and 7-axis servo system — the same drive class used on legacy OEM radial inserters.
2.5 / 5.0 / 7.5 / 10.0 mm lead spans inserted in the same program. 3.5 mm and customised 12.5 / 15 mm available.
Up to 22 mm tall components with no derate — capacitors, transistors, LEDs, fuses, key switches, connectors.
Clinch length 1.5–2.2 mm and angle 10°–35° adjustable — protects neighbouring SMT parts on the same PCB.
Component value and polarity verified by vision before insertion. Vision teaching auto-aligns coordinates from Gerber.
Optional in-line loader / unloader supports up to 400 × 400 mm boards with a 50-PCB magazine rack.
Insertion head, cut/clinch base, CTA, carrier clips and feeders are interchangeable with UIC platforms.
Industrial PC, Chinese / English Windows interface, 5-minute new-PCB programming, optional remote diagnostics.
Outcomes EMS factories typically see when retiring a manual radial line and switching to S3010A.
Real, sustained throughput — not a peak burst.
One miss-insertion in a million on a vision-verified workflow.
One operator can attend the S3010A; auto loader pushes toward lights-out.
Typical payback replacing 8–10 manual stations.*
*ROI shown as indicative range — validated case-by-case during quotation against wage rates, OEE, scrap, and board mix.
Specifications from the 2023 Southern Machinery datasheet. Items not listed are subject to technical confirmation.
| Machine Type | Radial component auto insertion machine (10-station base, expandable 10–100 inputs) |
|---|---|
| Throughput | 12,000 CPH (datasheet); up to 18,000 PCS/h on certain triple-span configurations |
| Reliability | 1000 ppm |
| Insertion Span | 2.5 / 5.0 / 7.5 / 10.0 mm (quad-span tooling); 3.5 mm supported; 12.5 / 15 mm customised |
| Insert Direction | 0°–360°, 1° increment |
| Component Range | Tape-packed radial leads up to 22 mm tall (capacitors, transistors, LEDs, key switches, resistors, connectors, fuse blocks) |
| Insertion Head | Servo-driven, 13.0 mm head; 1.5 kW motor + 400W X–Y table; 7-axis full servo |
| Cut / Clinch | "N" type clinch base; length 1.5–2.2 mm adjustable; angle 10°–35° adjustable |
| Vision | Component value & polarity check prior to insertion; vision coordinate calibration |
| PCB Size | Min 50 × 50 mm; Max 400 × 400 mm |
| PCB Thickness | 0.79 – 2.36 mm |
| Programming | USB Gerber (Excel) import, vision teaching; new-PCB program in ~5 min |
| Control | Industrial PC, Windows, English / Chinese; remote diagnostic option |
| Power | AC 220V single-phase, 50/60 Hz, 1.5 kW |
| Compressed Air | 0.6 MPa, 0.3 m³/min, dry & non-lubricated |
| Machine Size (L×W×H) | 1800 × 1600 × 1800 mm |
| Weight | 1000 kg |
| Spare Parts | UIC insertion head, cut/clinch base, CTA, carrier clips, feeders |
Tape-packed radial leads inserted on a wide range of THT boards. Spare parts interchange with legacy UIC platforms.
10-feeder configuration with optional in-line loader. Photos from our Shenzhen factory acceptance.
Live machine clips from the Southern Machinery YouTube channel.
Engineer dispatched on-site or remote training included with every order.
UIC-compatible parts in stock in Shenzhen — drop-in replacement, no OEM wait.
Global EMS coverage with phone, email, WhatsApp and remote diagnostics.
Customised lead spans, magazine racks, MES integration on request.
Send us your radial component list, monthly volume and current process — Jason will reply within 24 hours with an S3010A configuration, indicative cell layout and ROI ballpark.